Biogas plant Aviko cuts CO₂ emissions by 70%

Aviko, one of Europe’s largest potato processors, has commissioned an innovative biogas boiler at its production facility in Rain, Germany. This installation achieves a CO₂ reduction of an impressive 70% of the factory’s total emissions. It marks a significant step toward the company’s goal of reducing greenhouse gas emissions by 45% by 2030. The Rain facility produces various potato products for both the German market and export.

From waste streams to energy

The new biogas boiler converts organic waste streams from the factory into biogas. This biogas is then transformed into steam, which is essential for processes like peeling potatoes, heating ovens, and blanching water. The project was realized in collaboration with German energy supplier LEW, a specialist in sustainable energy solutions. Tim Dickhaus, Head of LEW Energy Solutions, describes the partnership as a prime example of integrated energy solutions that deliver both environmental and economic benefits.

Milestones in sustainability

This installation is one of many initiatives Aviko is implementing to make its production facilities more sustainable. In Lomm, the increased use of biogas has already led to a substantial CO₂ reduction. Similarly, in Steenderen, where residual heat is reused, and in Poperinge, Belgium, where production efficiency has improved by 30%, important progress has been made. Anouk Wentink, Sustainability Manager at Aviko, highlights: “We’re making sustainability a reality from farm to fork. This new installation saves 3 million m³ of natural gas annually, equivalent to the gas consumption of around 2,700 households.”

With these innovations, Aviko demonstrates how sustainability and efficiency can go hand in hand within the food industry.